So I had another object lesson in overconfidence/technology tonight. I was trucking right along, digging ALL the science out of the Mun, when on an ascent out of the farside crater Mechjeb goes berzerk and starts having my lander do flips. After a moment of handflailing panic, I manage to disengage the ascent guidance and mash the emergency "Just LAND SOMEWHERE!" button because the lander is now plummeting anyway, and despite its very recent hiccup, I trust the reflexes of mechjeb to get me down safely more than my own.
It doesn't steer me wrong, but the landing site is on a hillside and the lander tumps over. Fortunately I manage to RCS/SAS it right-side up again, and begin the liftoff... and this time, I realize...
... I don't have enough fuel to circularize the orbit. Not even if I only lift off to 20km, the lowest orbit I dare (any lower and you risk smacking a mountain at 2000 m/s).
I begin a desperate gambit. I burn all my fuel in the circularization maneuver, then blast away all my RCS thruster fuel to aft.
Still not going to make it... but I'm close. So close. Probably 40 delta v from a circular orbit.
Desperate gambit number two. Jebediah Kerman climbs out of the cockpit module, grabs every bit of data he can carry, and jumps up off the lander. Engaging his jetpack, he tries to muscle his way into an EVA orbit.
It's only when I "hear" the impact explosion of the lander that I realize I've done it.
Jebediah Kerman is in orbit... in only a spacesuit with a depressingly small reserve of monopropellant to guide his trajectory. Carrying probably thousands of points worth of scientific data.
Thus begins the rescue mission.
Remember that refueling transport that was docked to my munar orbital refueling station? It's got mechjeb, so it's got an autopilot. I fuel up its nacelles and decouple it from the rest of the structure.
Man, it's very tough to catch a guy with no spaceship as he tumbles through orbit, especially since mechjeb's not really into this sort of thing. Fortunately, I manage to close the distance manually to where mechjeb can take over and get me within 100m.
Using his last few drops of propellant, Jeb manages to reach the cockpit hatch. The precious scientific data is tucked safely inside.
So tonight I learned two things. First, I need to redesign a better lander, and second, mechjebs automatic intercept ascent guidance is buggy and not to be trusted. Oh, and a third thing - always store every trip's science data in the refueling station, don't take it back down to the surface where you might blow it up.
It's now past midnight, so tomorrow I'll take care of that, along with sending some kind of recovery transport to pick up Jeb and the data (since the refueling transport isn't designed for re-entry - no parachutes and engines useless in Kerbin's atmosphere/gravity).